Silver Electroplating Machine for Metallic Wire

Components of the Silver Electroplating System

1	Pay-off unit	Active pay-off machine and tension pay-off stand. The latter is optional because the unit can work directly with the drawing machine	1 set
2	Inlet wire gauge	TL-2006D bidirectional inlet wire. Optional	1 set
3	Plating units	Straitening system and crimping machine	1 set
4		Electrolytic degreasing tank	1 set
5		Five-stage cascading rinse system (including two hot rinse stages)	1 set
6		Pickling tank	1 set
7		Five-stage cascading rinse system	1 set
8		Tension regulation device 1	1 set
9		Activation tank	1 set
10		Pre-plating tank	1 set
11		Main plating tank 1	1 set
12		Tension regulation device 2	1 set
13		Main plating tank 2	1 set
14		Three-stage cascading rinse and recycling system	1 set
15		Three-stage cascading rinse system	1 set
16		Three-stage cascading hot rinse system	1 set
17		Heat drying unit	1 set
18		Electrical control system and operation panel (variable-frequency AC/IGBT power supply)	2 sets
19		Electrical cabinet	1 set
20	Outlet wire gauge	TL-2006D bidirectional wire gauge used to measure final products (optional)	1 set
21	Take-up units	Tension compensator, including cable duct	1 set
22		Double spool design. Buyer may choose from the automated double-spool take-up machine and manual double-spool take-up machine	1 set
23	Auxiliary units	Plating solution and filtration system, consisting of a WBG-1 press filter and an 18-cartridge filter	2 sets
24		Pre-plating solution and filtration system, consisting of a pre-plating tank and a 4-cartridge filter	1 set
25		Degreasing solution tank and filtration system, consisting of a degreasing tank and an 8-cartridge filter	1 set
26		A post-plating rinse water recirculating tank and an 8-cartridge filter	1 set
27		Circulating cooling water pump (volume: 0.50m3)	1 set
28	Environmental protection units (optional)	Scrubbing tower (model: 6000) and activated carbon filter are provided for waste gas ducts.   Seller shall provide an up to 30m waste gas discharge pipe.  Buyer is responsible for fitting discharge piping to the workshop.	1 set
29		An H60 vacuum evaporator system (capacity: 1,000L/24h) is used to treat waste water, including four sets designed respectively for various spent solutions, stock solutions, concentrates, and buffer solution	1 set
30	Other units	All overhead control/communication/power cables in the plating system	1 set
31		All copper bars of the plating system	1 set
32		Fixtures used to hold the production line in place	1 set
33	Measurement and analysis system (optional)	Real-time plating solution analysis and permanent sample storage	1 set
34	Design drawings	Layout and construction drawings	1 set

Application to the Silver Electroplating System

The silver electroplating system is designed to plate primarily pure copper and copper alloys. The inlet wire dia.range is 0.5 - 2.0mm . The maximum linear speed is 5m/s, the minimum plating thickness is 0.8µm, and the maximum plating thickness is 20µm.
 

Productivity Speed (based on conventional current density and Ф1.13 soft copper conductor yield from 2.5A/dm rod)

Wire diameter (mm)	Plating thickness (µm)	Speed (m/min)	Theoretical current (A)	Yield per hour (kg)
1.13	2	265	251	142
1.13	3	180	256	96
1.13	4	135	256	72
1.13	5	105	249	56
1.13	8	68	258	36
1.13	10	55	260	29
1.13	12	45	256	24
1.13	15	36	256	19
1.13	18	30	256	16
1.13	20	27	256	14